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    考虑空间位姿的机器人铣削稳定性边界辨识

    Dynamic Stability Boundary Identification of Robot Milling Considering Spatial Positions

    • 摘要: 机器人铣削在大型复杂构件加工中优势明显,但串联机器人柔顺性强、动力学随空间位姿显著变化,致使稳定性边界难以在工作空间内一致评估.针对此问题提出面向空间位姿变化的稳定性边界辨识方法.该方法首先在平稳加工工况下采集输出响应数据,采用以计算效率提升为目标的改进随机子空间识别,快速获得不同位姿下关键模态参数;其次,建立规范的位姿坐标变换关系,保证不同位姿下辨识得到的模态参数与稳定性指标在统一参考系中表达,从而提高姿态间评估结果的可比性与一致性.在此基础上结合再生颤振动力学模型,构建与位姿相关的三维稳定性域图,用于稳定性预测与工艺参数选取.仿真与实验结果表明,所提方法能有效刻画位姿对稳定性的影响规律,为机器人铣削稳定加工参数规划提供了方法支撑.

       

      Abstract: Robotic milling offers clear advantages for machining large and complex components;however,the high compliance of serial industrial robots and the pronounced pose dependence of their dynamics make it difficult to evaluate stability boundaries consistently across the workspace.This paper proposes a stability-boundary identification method for pose-varying robotic milling.Under steady cutting conditions,output responses are collected,and an improved stochastic subspace identification algorithm,developed to enhance computational efficiency,is used to rapidly extract key modal parameters at different poses.In addition,a standardized pose coordinate transformation is established to ensure that the identified modal parameters and stability indices are expressed in a unified reference frame,thereby improving the consistency and comparability of pose-to-pose evaluations.On this basis,a pose-dependent three-dimensional stability-domain map is constructed by integrating a regenerative chatter dynamic model,enabling stability prediction and process-parameter selection.Simulation and experimental results confirm the effectiveness of the proposed method and provide methodological support for stable process-parameter planning in robotic milling.

       

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